Suny Group Solar Panel Crushing and Recycling Line is an advanced, fully automated system designed to process waste photovoltaic (PV) modules that have already been stripped of their aluminum frames and junction boxes. This specialized line focuses on efficient mechanical crushing and precision material separation to maximize the recovery of valuable resources. The panels enter the system directly and pass through a double-shaft shredder, followed by multi-stage crushers that break the laminated PV structure into controlled particle sizes. To maintain a clean and environmentally friendly working environment, the entire crushing section is equipped with sealed conveyors and high-efficiency pulse dust-collection systems to prevent dust leakage.
After the crushing stage, the mixed material—consisting mainly of glass, EVA residues, silicon, copper, silver, and plastics—enters a series of separation processes. These include airflow separation, magnetic separation, and electrostatic separation, allowing the system to achieve high-purity recovery of each component. The recycled glass can reach a purity of up to 99%, while metals such as copper and silver can be recovered at rates above 95%. The production line is controlled by a PLC + HMI intelligent operating platform that enables real-time monitoring, fault diagnosis, and stable long-term operation.
With its modular design, high throughput, low energy consumption, and ability to deliver excellent separation accuracy, Suny Group’s Solar Panel Crushing and Recycling Line provides a reliable and efficient solution for recycling facilities and renewable-energy waste treatment companies. It supports sustainable resource recovery and contributes to the green development of the photovoltaic industry.
Final product
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Direct Feeding Without Pre-Dismantling – Since frames and junction boxes are already removed, panels can be fed directly into the crushing system, reducing processing steps and improving efficiency.
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High Crushing Efficiency – Multi-stage shredding and crushing ensure uniform particle size and maximize material liberation for better downstream separation.
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High-Purity Material Recovery – Airflow, magnetic, and electrostatic separation allow glass purity up to 99% and metal recovery rates above 95%.
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Optimized for Clean Operation – Sealed conveyors and pulse dust-collection systems ensure dust-free crushing and compliance with environmental standards.
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Low Energy Consumption – Mechanical physical separation minimizes energy use compared with thermal or chemical recycling processes.
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Modular System Design – Each stage (shredding, crushing, airflow separation, final sorting) can be customized or upgraded independently.
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Strong Adaptability to PV Types – Suitable for mono-crystalline, poly-crystalline, double-glass, and laminated PV panel scraps.
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Durable Heavy-Duty Equipment – Industrial-grade shredders and crushers ensure long service life and stable performance even under continuous operation.
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Intelligent Control System – PLC + HMI platform provides real-time monitoring, automatic protection, and optional remote maintenance.
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High Throughput & Compact Layout – Designed for large-volume recycling with minimal floor space, making it ideal for recycling plants and PV waste-processing centers.
| Model | ZY-SL300 | ZY-SL500 | ZY-SL1000 |
| Capacity | 300 Kg/H | 500 Kg/H | 1000 Kg/H |
| Power | 102 Kw | 134 Kw | 194 Kw |
| Weight | 15 Ton | 20 Ton | 30 Ton |
| Dimension (m) | 20*5*5 | 25*6*5 | 30*6*5 |
Suny Group Solar Panel Crushing and Recycling Line is widely used in the treatment and resource recovery of waste photovoltaic (PV) modules that have already undergone front-end dismantling. This system is ideal for recycling facilities, PV power-plant decommissioning centers, renewable-energy waste processing stations, and environmental resource-recovery enterprises that handle large volumes of semi-processed solar panels. With the aluminum frame and junction box removed, the remaining glass–cell laminate structure can be fed directly into the crushing system, making it highly suitable for streamlined processing lines where efficiency and throughput are priorities.
The recycling line is compatible with multiple types of PV modules, including monocrystalline, polycrystalline, double-glass modules, damaged backsheet panels, and manually pre-separated PV laminates. After crushing, the system enables precise separation of glass, silicon materials, copper/silver metals, and plastics, providing high-purity outputs for downstream industries. The recovered glass can be reused for glass manufacturing or construction materials; silicon powder is suitable for refining or chemical applications; metals can enter smelting and electronics recycling; and plastics can be reused in various industrial products.
This equipment is also well-suited for integration into regional PV recycling centers that require continuous, high-capacity operation. It helps local waste-management companies upgrade their processing capabilities, improve resource-utilization efficiency, and comply with environmental regulations. With its stable performance, automation level, and high recovery rates, Suny Group’s crushing and recycling line plays an important role in promoting sustainable PV waste management and supporting circular-economy development in the solar industry.
